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ZZBO / Useful / RBU modernization

RBU modernization

The process of improving and modernizing equipment is important for the development and profitability of a business. Improving the technical and economic characteristics of equipment allows you to increase or diversify the range of products, and as a result, increase profits.


Модернизация бетонного завода


If, during long-term operation, a concrete plant has not undergone modernization, then sooner or later malfunctions occur in its operation or it completely fails. In order to improve the performance of any system, a modernization schedule is drawn up. This project, aimed at increasing the operating efficiency of technical devices, is a very important factor. It must be said that only after the equipment modernization project is approved, work in this direction begins.


Реконструкция РБУ от ZZBO


Factors indicating the need for equipment modernization:

– Insufficient performance

– Frequent equipment malfunctions

– Equipment control in manual mode

– Downtime associated with equipment repair and maintenance

– Lack of control over the operation of the installation

– Impossibility of producing products using technologies


ZZBO's many years of experience allows us to offer various options for upgrading equipment according to standard or individual items, ranging from replacing outdated components to updating software and installing a SCADA system.


Модернизация АСУ бетонного завода

CAMOZZI pneumatic gate - two-side


MAIN TYPES OF MODERNIZATION OF RBU:

CAMOZZI pneumatic gate - two-side

  1. Modernization of a concrete mixing plant
  2. Modernization of load cells and controllers
  3. Modernization of the control panel
  4. Dosing complex modernization
  5. Modernization of the cement warehouse
  6. Dispenser block modernization
  7. Modernization of ALM

CAMOZZI pneumatic gate - two-side

Новый бетонный завод после модернизации

CAMOZZI pneumatic gate - two-side


STAGES OF MODERNIZATION OF CONCRETE PLANTS:

CAMOZZI pneumatic gate - two-side

  1. Preliminary application

After the client contacts the service department, ZZBO specialists analyze the equipment online at the customer’s site, listen to his wishes and needs, and also discuss the planned final version. They select the optimal components and equipment that will significantly increase the volume of products produced. If necessary, an engineer goes to the Customer’s site for a detailed inspection of the equipment.

CAMOZZI pneumatic gate - two-side

  1. Creation of a commercial proposal

After reaching preliminary agreements, a phased technical specification for the modernization of equipment and the timing of its implementation is being developed. At the development stage, all factors are taken into account to achieve maximum installation performance without long periods of downtime. To modernize equipment, either standard items or non-standard items are selected to suit the customer’s conditions.

CAMOZZI pneumatic gate - two-side

  1. Equipment manufacturing and delivery

After agreeing on all work plans, in accordance with the technical specifications, the ZZBO plant produces the components and assemblies required for modernization and ships them to the Customer’s location. Modern technological production and components from European brands guarantee the reliability of the equipment.

CAMOZZI pneumatic gate - two-side

  1. Dismantling of obsolete equipment

At this stage, equipment is dismantled and dismantled - concrete mixers, batching units, cement silos, dosing complexes, conveyors. Outdated equipment is dismantled to install new components and assemblies.

CAMOZZI pneumatic gate - two-side

  1. Installation

In accordance with the technical specifications, regulations and deadlines, new equipment is installed at the customer’s site - replacement of sensors, actuators, general adjustment of equipment and preparation for the production of high-quality products. If necessary, we update the software.

CAMOZZI pneumatic gate - two-side

  1. Training and commissioning

After completion and completion of all work, the ZZBO commissioning engineer conducts training for the Customer’s personnel.


CAMOZZI pneumatic gate - two-side

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